Contribution of the structured analysis and design technique to risks management associated with loss of flame and spark misfiring in a cement furnace

A. Benmokhtar, A. Zenati, A. Chikouche

Abstract


The aim of this work is the contribution of the Structured Analysis and Design Technique in the management of risks in a cement plant. By reviewing accidents that occurred worldwide, this work is contextualized. An overview of the cement manufacturing process is also provided. An approach is also developed, presented, and adopted for the conduct of this research. In addition, a presentation of the different risk analysis methods applied is given. The risk analysis approach adopted based on the use of Preliminary Hazard Analysis, Fault Tree Analysis, Event Tree Analysis, and the Bow Tie Analysis. Thus, the results of these methods will be presented and discussed. Accidents scenarios are constituted, and the most probable ones is retained. Also, and from the latter, seven risks control actions were recommended, in the critical zone of firing, without compromising the continuity of activity of the cement plant.

Full Text:

PDF

References


Jamali, G.; Karimi, A.; Hashemkhani, Z.; Šaparauskas, J. Analysing larg supply chain management competitive strategies in iranian cement industries. Ekonomika a management 20.3 (2017) 70-83.

Morsch, C.M.; Gonçalves, L.F.; Barros, E. Health-related quality of life among haemodialysis patientsrelationship with clinical indicators, morbidity and mortality. Journal of Clinical Nursing 15.4 (2006) 498-504.

Rachmawati, I. A.; Ardyanto, Y. D.; Soewandi, T. An analysis of the factor affecting substandard practice of personal protective equipment (PPE) usage in cement industry maintenance workers. International Journal of Public Health and Clinical Sciences 5.5 (2018) 149-155.

ARIA Analyse, Recherche et Information sur les Accidents. French Ministry of Ecology and Sustainable Development.

Gauthey, O. Le retour d’expérience état des pratiques industrielles. Les cahiers de la sécurité industrielle, ICSI 02 (2008).

Dağsuyu, C.; Göçmen, E.; Narlı, M.; Kokangül, A. Classical and fuzzy FMEA risk analysis in a sterilization unit. Computers & Industrial Engineering 101 (2016) 286-294.

Fumey, D.M. Méthode d'Évaluation des Risques Agrégés : application au choix des investissements de renouvellement d'installations Institut National Polytechnique de Toulouse spécialité système industriel 1995.

INERIS - DRA et Ω7 : Méthodes d’analyse des risques générés par une installation industrielle (2006).

ISO/CEI Guide 73. Management du risque – Vocabulaire – principes directeurs pour les inclure dans les normes (2002).

Lowrence, W.W. Of acceptable risk, Science and the Determination of Safety. William Kaufmann (1976).

Zenati, A.; Tahlaiti, M.; Khelidj, A.; and Oudjit, M.N. Hydration, Shrinkages and Mechanical Properties of Ultra High Performance Concrete Containing Blast Furnace Slag and Algerian Dune Sand. International Journal of Engineering Research in Africa 42 (2019):86-99.

Mikulčić, H.; Klemeš, J. J.; Vujanović, M.; Urbaniec, K.; & Duić, N. Reducing greenhouse gasses emissions by fostering the deployment of alternative raw materials and energy sources in the cleaner cement manufacturing process. Journal of cleaner production 136 (2016): 119-132

Sah, D. P.; Chaudhary, S.; Shakya, R.; & Mishra, A. K. Occupational accidents in cement industries of Nepal. Journal of Advanced Research in Alternative Energy, Environment and Ecology 6.3 (2019): 22-28.

Marca, D.A. and McGowan, C.L. SADT- Structured Analysis and Design Technique. McGraw-Hill Book Company (1987) New York.

Miles, L.D.Techniques of Value Analysis and Engineering (1972) McGraw-Hill.

ISO 31000:2009, Risk managemen. principles and guidelines (2009).

Benmokhtar, A.; Benouar, D.; Rahmoune, A. Modeling the propagation of the effects of a disturbance in a critical infrastructure system to increase its resilience. Urbanism. Arhitectură. Construcţii 11.2 (2020) : 157-178

Mensi, C.; Riboldi, L.; De Matteis, S.; Bertazzi, P. A.; & Consonni, D. Impact of an asbestos cement factory on mesothelioma incidence: global assessment of effects of occupational, familial, and environmental exposure. Environment international 74 (2015):191-199.

Bakhshi, B.; Rostami-Ahmadvandi, H.; Fanaei, H. Camelina, an adaptable oilseed crop for the warm and dried regions of Iran. The Central Asian Journal of Plant Science Innovation 1.1 (2021): 39-45.

INERIS-DRA35. Outils d'analyse des risques générés par une installation industrielle. Direction des Risques Accidentels. France.

International standard CEI 300-3-9 (2015), Gestion de la sûreté de fonctionnement.

INERIS. Appui technique aux comités nationaux d’harmonisation des pratiques des études de dangers et des expertises DRA 38 Analyse de l’état de l’Art sur les grilles de criticité (2004) MEDD, Paris.

Offshore Reliability Data Handbook OREDA. 4. (2002).

Goodman, G. V. An assessment of coal mine escapeway reliability using fault tree analysis. Mining Science and Technology 7.2 (1988): 205-215.

Institut pour une Culture de Sécurité Industrielle ICSI, Les cahiers de la sécurité industrielle, l’analyse de risque, fréquence des événements initiateurs d’accident. (2009).

ENSPM Formation Industrie - IFP Training, Sécurité des systèmes-analyse de risques. Méthodes d’analyse de risques (2006).

Yves, M. Arbres de défaillance, des causes et d’événement. Techniques de l'ingénieur, Méthodesd'analyse des risques (2002).


Refbacks

  • There are currently no refbacks.